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Rulon Bearings

High Temp Metals Alloy 49 Iron-Nickel High Permeability Alloy, Strip, Cold-Rolled
Categories: Metal; Electronic/Magnetic Alloy; Superalloy; Iron Base

Material Notes: High Permeability "49" alloy is a 48% nickel-iron alloy which has a saturation flux density of approximately 15,000 Gauss after hydrogen annealing. Hysteresis loss is very low in either DC or AC circuits in which the frequency is less than 400 cycles per second. Following a low temperature hydrogen anneal at 1300/1400°F (704/760°C), alloy 49 exhibits constant permeability characteristics. Its initial permeability is approximately 500 Gauss. High Permeability "49" alloy resists weather and moisture corrosion to a moderate extent.

High permeability "49" alloy has been used in laminated cores for instrument transformers, magnetic shields and cores for certain electronic and communications devices in which extremely high permeability at low magnetizing forces greatly increases the efficiency and effectiveness of the equipment. Because of its high permeability, it has also been used in solenoid cores in light, sensitive relays that must operate and respond to weak currents that induce low magnetizing forces.

If components are to machined in volume from bar stock, High Permeability "49"-FM, a free-machining grade, is recommended. The standard grade , High Permeability "49" alloy, machines somewhat like the austenitic stainless alloys. It develops gummy chips but does not work harden as rapidly as the stainless alloys. Sulfur-bearing cutting compounds are highly detrimental to the final magnetic properties. Animal lard oil should be used in drilling and machining operations which must be performed at low speeds. Work hardened bars offer the best machining characteristics. Parts should be degreased and cleaned as soon as possible.

Information provided by High Temp Metals.

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Physical PropertiesMetricEnglishComments
Specific Gravity 8.18 g/cc8.18 g/cc
 
Mechanical PropertiesMetricEnglishComments
Hardness, Rockwell B 100100
Tensile Strength, Ultimate 896 MPa130000 psi
Elongation at Break 5.0 %5.0 %
Modulus of Elasticity 166 GPa24100 ksi
 
Electrical PropertiesMetricEnglishComments
Electrical Resistivity 0.0000480 ohm-cm0.0000480 ohm-cmTemperature coefficient = 0.0036/°C (-17.8 to 499°C)
Magnetic Permeability  8000
@Thickness 0.635 - 3.17 mm
8000
@Thickness 0.0250 - 0.125 in
Initial; B100; heat treatment unknown; ASTM A596
 12000
@Thickness 0.356 mm
12000
@Thickness 0.0140 in
Initial; B100; heat treatment unknown; ASTM A596
 <= 90000
@Thickness 0.635 - 3.17 mm
<= 90000
@Thickness 0.0250 - 0.125 in
Maximum; heat treatment unknown; ASTM A596
 <= 150000
@Thickness 0.356 mm
<= 150000
@Thickness 0.0140 in
Maximum; heat treatment unknown; ASTM A596
Magnetic Coercive Force, Hc  0.040 - 0.070 Oe
@Thickness 0.635 - 3.17 mm
0.040 - 0.070 Oe
@Thickness 0.0250 - 0.125 in
from 10,000 Gauss; heat treatment unknown; ASTM A596
 0.040 - 0.070 Oe
@Thickness 0.356 mm
0.040 - 0.070 Oe
@Thickness 0.0140 in
from 10,000 Gauss; heat treatment unknown; ASTM A596
Magnetic Saturation Flux Density, Bmax  15000 Gauss
@Thickness 0.356 mm
15000 Gauss
@Thickness 0.0140 in
H-100 Oersted; after hydrogen annealing; ASTM A596
 15000 Gauss
@Thickness 0.635 - 3.17 mm
15000 Gauss
@Thickness 0.0250 - 0.125 in
H-100 Oersted; after hydrogen annealing; ASTM A596
Magnetic Remanence, Br  9000 Gauss
@Thickness 0.356 mm
9000 Gauss
@Thickness 0.0140 in
heat treatment unknown; ASTM A596
 9000 Gauss
@Thickness 0.635 - 3.17 mm
9000 Gauss
@Thickness 0.0250 - 0.125 in
heat treatment unknown; ASTM A596
Curie Temperature 450 - 500 °C842 - 932 °F
 
Thermal PropertiesMetricEnglishComments
CTE, linear 8.28 µm/m-°C
@Temperature 25.0 - 204 °C
4.60 µin/in-°F
@Temperature 77.0 - 400 °F
Specific Heat Capacity 0.502 J/g-°C0.120 BTU/lb-°F
Thermal Conductivity 13.0 W/m-K90.2 BTU-in/hr-ft²-°F
Melting Point 1430 °C2600 °F
 
Component Elements PropertiesMetricEnglishComments
Carbon, C <= 0.020 %<= 0.020 %
Iron, Fe >= 51 %>= 51 %As Balance
Manganese, Mn <= 0.50 %<= 0.50 %
Nickel, Ni <= 48 %<= 48 %
Silicon, Si <= 0.35 %<= 0.35 %

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