Polynt STYPOL® 040-8003 Flame-Retardant RTM Resin

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Polynt STYPOL® 040-8003 Flame-Retardant RTM Resin
Categories:	Polymer; Thermoset
Material Notes:	STYPOL® 040-8003 is a pre-promoted, flame-retardant polyester resin containing styrene monomer. It is especially formulated for production of reinforced plastic products using resin transfer molding (RTM). Certain applications with specific flame-retardant needs may require the addition of methyl methacrylate (MMA) and modest amounts of alumina trihydrate or antimony oxide/ammonium dimolybdate. Features and Benefits: Extremely fast wet-out Early development of Barcol hardness Good cure in thin sections Excellent retention of physical properties after water boil FMVSS 302 Flammability of Interior Materials - Passenger Cars, Multipurpose Passenger Vehicles, Trucks and Buses Flame-Retardant meeting UL 94 Plastics Flammability Standard, VE-1 and VE-2 classification Neat resin casting catalyzed with 1.0% benzoyl peroxide. Casting was cured at 180°F (82.2°C) and post cured for 1hour at 240°F (115.5°C). Laminate - Resin initiated with 1.5% United Initiators Norox® Azox. The laminate schedule was 2 plies of 2.0 oz. CSM. Glass content was 25%. The panel was cured at room temperature for 1 week. Information provided by Polynt Composites.
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Physical Properties	Original Value	Comments

Density	1.19 g/cc	Neat Resin Casting
Brookfield Viscosity	110 cP	LVF #2 at 60 rpm

Mechanical Properties	Original Value	Comments
Hardness, Barcol	39	Model #934, Neat Resin Casting; ASTM D2583
	45	Model #934, Laminate; ASTM D2583
Tensile Strength	7950 psi	Neat Resin Casting; ASTM D638
	13200 psi	Laminate; ASTM D638
Elongation at Break	1.8 %	ASTM D638
	2.3 %	ASTM D638
Tensile Modulus	890000 psi	Neat Resin Casting
	890000 psi	Laminate
Flexural Strength	15200 psi	Neat Resin Casting; ASTM D790
	20100 psi	after 2-hour water boil (90% retention), Laminate; ASTM D790
	22400 psi	Laminate; ASTM D790
Flexural Modulus	520000 psi	Neat Resin Casting; ASTM D790
	770000 psi	Laminate; ASTM D790
Impact Test	1.67 ft-lb	Un-notched; Laminate; ASTM D256
	1.90 ft-lb	Un-notched; Neat Resin Casting; ASTM D256

Thermal Properties	Original Value	Comments
Deflection Temperature at 1.8 MPa (264 psi)	63.0 °C	Neat Resin Casting; ASTM D648

Processing Properties	Original Value	Comments
Gel Time	7.00 min	100 g mass, 1.5% United Initiators Norox® Azox

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PPOLYN9275 / 231870

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