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USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

Covestro Makrolon® Rx1805 Polycarbonate
Categories: Polymer; Thermoplastic; Polycarbonate (PC); Polycarbonate, Molded

Material Notes: MVR (300 °C/1.2 kg) 6.0 cm³/10 min; medical devices; high lipid resistance; suitable for sterilization with high-energy radiation; biocompatible according to many ISO 10993-1 test requirements; high viscosity; injection molding - melt temperature 280 - 320 °C; transparent parts for medical devices

As of 1 September 2015, Bayer MaterialScience was separated from Bayer AG and officially adopted its new name – Covestro.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Bulk Density 0.660 g/cc0.0238 lb/in³pellets; ISO 60
Density 1.20 g/cc0.0434 lb/in³ISO 1183
Moisture Absorption at Equilibrium 0.12 %0.12 %ISO 62
Water Absorption at Saturation 0.30 %0.30 %ISO 62
Linear Mold Shrinkage 0.0060 - 0.0080 cm/cm0.0060 - 0.0080 in/inparallel/normal; b.o. ISO 2577
Linear Mold Shrinkage, Flow 0.0070 cm/cm0.0070 in/in60x60x2 mm; 500 bar; ISO 294-4
Linear Mold Shrinkage, Transverse 0.0070 cm/cm0.0070 in/in60x60x2 mm; 500 bar; ISO 294-4
Melt Flow 6.5 g/10 min
@Load 1.20 kg,
Temperature 300 °C
6.5 g/10 min
@Load 2.65 lb,
Temperature 572 °F
ISO 1133
 
Mechanical PropertiesMetricEnglishComments
Ball Indentation Hardness 114 MPa16500 psiISO 2039-1
Tensile Strength at Break 75.0 MPa10900 psi50 mm/min; ISO 527-1/-2
Tensile Strength, Yield 67.0 MPa9720 psi50 mm/min; ISO 527-1/-2
Elongation at Break >= 50 %>= 50 %Nominal, 50 mm/min; ISO 527-1/-2
 130 %130 %50 mm/min; ISO 527-1/-2
Elongation at Yield 6.3 %6.3 %50 mm/min; ISO 527-1/-2
Tensile Modulus 2.40 GPa348 ksi1 mm/min; ISO 527-1/-2
Flexural Strength 98.0 MPa14200 psi2 mm/min; ISO 178
Flexural Yield Strength 73.0 MPa
@Strain 3.5 %
10600 psi
@Strain 3.5 %
2 mm/min; ISO 178
Flexural Modulus 2.40 GPa348 ksi2 mm/min; ISO 178
Flexural Strain at Yield 7.1 %7.1 %2 mm/min; ISO 178
Izod Impact, Notched (ISO)  1.50 kJ/m²
@Thickness 3.00 mm,
Temperature -30.0 °C
0.714 ft-lb/in²
@Thickness 0.118 in,
Temperature -22.0 °F
complete break; ISO 7391/b.o. ISO 180-A
 70.0 kJ/m²
@Thickness 3.00 mm,
Temperature 23.0 °C
33.3 ft-lb/in²
@Thickness 0.118 in,
Temperature 73.4 °F
partial break; ISO 7391/b.o. ISO 180-A
Charpy Impact Unnotched NBNBISO 179/1eU
 NB
@Temperature -30.0 °C
NB
@Temperature -22.0 °F
ISO 179/1eU
 NB
@Temperature -60.0 °C
NB
@Temperature -76.0 °F
ISO 179/1eU
Charpy Impact, Notched  1.60 J/cm²
@Thickness 3.00 mm,
Temperature -30.0 °C
7.61 ft-lb/in²
@Thickness 0.118 in,
Temperature -22.0 °F
complete break; ISO 7391/b.o. ISO 179-1eA
 8.00 J/cm²
@Thickness 3.00 mm,
Temperature 23.0 °C
38.1 ft-lb/in²
@Thickness 0.118 in,
Temperature 73.4 °F
partial break; ISO 7391/b.o. ISO 179-1eA
Impact 57005700Puncture - maximum force (N); ISO 6603-2
 6600
@Temperature -30.0 °C
6600
@Temperature -22.0 °F
Puncture - maximum force (N); ISO 6603-2
Puncture Energy 65.0 J47.9 ft-lbISO 6603-2
 70.0 J
@Temperature -30.0 °C
51.6 ft-lb
@Temperature -22.0 °F
ISO 6603-2
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C
36.1 µin/in-°F
@Temperature 73.4 - 131 °F
ISO 11359-1/-2
CTE, linear, Transverse to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C
36.1 µin/in-°F
@Temperature 73.4 - 131 °F
ISO 11359-1/-2
Specific Heat Capacity 1.70 J/g-°C0.406 BTU/lb-°FMelt
Thermal Conductivity 0.200 W/m-K1.39 BTU-in/hr-ft²-°Fcross-flow; ISO 8302
Hot Ball Pressure Test 135 °C275 °FIEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 138 °C280 °FISO 75-1/-2
Deflection Temperature at 1.8 MPa (264 psi) 126 °C259 °FISO 75-1/-2
Vicat Softening Point 144 °C291 °F50°C/h 50N; ISO 306
 145 °C293 °F120°C/h 50N; ISO 306
Glass Transition Temp, Tg 145 °C293 °FISO 11357-1,-2
Flash Point 480 °C896 °Fignition; ASTM D1929
 550 °C1020 °Fself ignition; ASTM D1929
Oxygen Index 27 %27 %Method A; ISO 4589-1/-2
 
Processing PropertiesMetricEnglishComments
Melt Temperature 300 °C572 °FInjection Molding; ISO 294
Mold Temperature 80.0 °C176 °FInjection Molding; ISO 294
Injection Velocity 200 mm/sec7.87 in/secISO 294

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USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

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